smAW Course details

Purpose: Provides welder training in Shielded Metal Arc Welding (SMAW), delivered by a CWI, in 4-hour blocks (up to 8 hours/day) for industries like construction, pipeline, and maintenance.

Duration: Short courses (e.g., 1-4 days, ~8-32 hours) or part of welding programs.

Target Audience: Businesses or professionals seeking SMAW skills and/or certification for production welding, metal fabrication, and precision welding competencies.

Key Learning Objectives

1. Understanding SMAW:
   
   

   • Learn SMAW basics: manual process using a flux-coated stick electrode and constant-current power supply.

   • Understand electrode types (e.g., E6010, E7018) and their applications based on flux composition.

   • Explore uses for mild steel, stainless steel, and cast iron in rugged or outdoor environments.

2. Equipment and Setup:
   
   

   • Master SMAW equipment: welding machine, electrode holder, ground clamp, and cables.

   • Select electrodes (e.g., 1/8-inch E7018) and adjust amperage and polarity (DCEP/DCEN) for optimal welds.

3. Welding Techniques:
   
   

   • Perform fillet/groove welds in all positions (flat, horizontal, vertical, overhead).

   • Practice drag/strike techniques (10-20° angle, steady arc length) for consistent bead and penetration.

4. Safety and PPE:
   
   

   • Use PPE (helmets, gloves, leather jackets, steel-toe boots, glasses) to protect against UV, sparks, and burns.

   • Manage slag, fumes, and fire hazards per safety protocols.

5. Weld Quality and Inspection:
   
   

   • Achieve welds meeting Structural Steel Code, guided by CWI expertise.

   • Address defects (slag inclusions, porosity, arc strikes, incomplete fusion).

   • Practice slag removal and surface cleaning for quality welds.

Course Structure

• Theory: SMAW principles, equipment, electrode selection, and standards, taught by CWI.

• Hands-On: Lab-based welding with CWI feedback on technique and quality.

• Assessments: Weld tests and evaluations per criteria.

Prerequisites

• Basic welding knowledge or introductory safety training.

• Minimum age (e.g., 18) and physical ability to weld.

Outcomes

• Skills Gained: SMAW proficiency for production welding and durable welds.

• Certifications: Prepares for code certification testing.

• Career Paths: Roles in pipeline, structural welding, or repair welding.

Advantages

• CWI-led training ensures industry-standard SMAW skills.

• Suits versatile, portable welding for heavy or outdoor applications.

Challenges Covered

• Managing fume and slag in welding environments.

• Ensuring proper electrode storage and weld cleanup.

• Troubleshooting SMAW issues (e.g., arc blow, sticking electrodes).

Note: Contact Marc Conner for course scheduling.