Oxy Fuel Cutting / Set-Up / Safety Course details

Oxy-Fuel Cutting, Set-Up, and Safety Course by Certified Weld Inspector

Purpose: Provides welder training in oxy-fuel cutting, equipment setup, and safety, delivered by a CWI, in 4-hour blocks (up to 8 hours/day) for industries like fabrication, construction, and maintenance.

Duration: Short courses (e.g., 1-4 days, ~8-32 hours) or part of welding programs.

Target Audience: Welders seeking oxy-fuel cutting and setup skills for specialized metal preparation roles.

Key Learning Objectives

1. Understanding Oxy-Fuel Cutting:
   
   

   • Learn oxy-fuel cutting basics: process using a fuel gas (e.g., acetylene, propane) and oxygen to cut ferrous metals via oxidation.

   • Understand related processes: preheating, piercing, and bevel cutting.

   • Explore applications for carbon steel, low-alloy steel, and thick plates in shop or field settings.

2. Equipment and Setup:
   
   

   • Master oxy-fuel equipment: cutting torch, regulators, hoses, cylinders (oxygen and fuel gas), and flashback arrestors.

   • Select cutting tips (e.g., acetylene #0-2) and adjust gas pressures, flame types (neutral, oxidizing), and travel speed for clean cuts.

3. Cutting Techniques:
   
   

   • Perform straight, curved, and bevel cuts on various metal thicknesses in all positions.

   • Execute piercing and slot cutting with controlled preheat and oxygen flow.

   • Practice torch handling (45° angle, 1/8-1/4-inch standoff) for precision and minimal slag.

4. Safety and PPE:
   
   

   • Use PPE (shaded goggles, gloves, leather jackets, steel-toe boots, flame-resistant clothing) to protect against sparks, flames, and burns.

   • Manage gas leaks, flashbacks, and fire hazards per safety protocols, including cylinder storage and handling.

5. Cut Quality and Inspection:
   
   

   • Achieve clean, accurate cuts with minimal slag, guided by CWI expertise.

   • Address issues (excessive slag, irregular kerf, backfires, tip clogging).

   • Practice slag removal and edge preparation for quality results.

Course Structure

• Theory: Oxy-fuel cutting principles, equipment setup, safety, and quality standards, taught by CWI.

• Hands-On: Lab-based cutting with CWI feedback on technique and quality.

• Assessments: Cut tests and evaluations per industry criteria.

Prerequisites

• Basic metalworking knowledge or introductory safety training.

• Minimum age (e.g., 18) and physical ability to handle equipment.

Outcomes

• Skills Gained: Oxy-fuel cutting and setup proficiency for effective metal preparation.

• Certifications: Prepares for industry-recognized cutting certifications.

• Career Paths: Roles in fabrication, construction, or metal repair.

Advantages

• CWI-led training ensures high-quality oxy-fuel cutting and safety skills.

• Suits cost-effective, portable cutting for thick ferrous metals.

Challenges Covered

• Managing gas hazards and flashbacks in work environments.

• Ensuring proper tip maintenance and cut cleanup.

• Troubleshooting issues (e.g., unstable flames, excessive slag).

Note: Contact Marc Conner for course scheduling.